Dough conditioning and handling systems

Kortlever offers a wide programme for dough proofing and conditioning, products for bulk dough and dough pieces – from longterm fermentation to inline fermentation and weight control for precies product portioning.
Including airconditioning and housing.

Long fermation system

  • Including portioner
  • Box handling
  • Conditioning
  • Longterm fermentation

Option: washing system


Capacity: 500 up till 4.000 kg/hr
Fermentation time up to 24 hours.


This system guarantees top quality of authentic bread.

Kortlever dough fermentation

Inline dough sheet proofers

Kortlever proofer

Automatic inline conditioning of dough, based on temperature, humidity and time.


Up to 120 minutes.
Temperature range: +10 untill +35ºC

Dough sheet width up to 1.500 mm.


Application:

  • Linear and industrial high capacity production of raised dough products made of a laminated dough sheet.
  • Cooling of puff paste and croissant dough sheet to a constant temperature.
  • Cooling of puff paste and croissant dough in order to create a stress free dough sheet for an optimal production process.

Bowl elevators

Lifting motion by means of a plastic geared belt.
Provided with a mechanical fall protection.

Lifting load up to 600 kg.


Available for all known dough bowls.


Optionally provided with:

  • Bowl rotation
  • Bowl scraper
Kortlever kipper met trechter en kuip
Kortlever Bowl elevator

Star-portioner

Kortlever starportioner

For portioning of dough into pieces from 10 to 50 kg.


Application:

  • Feeding of bun and sheeting lines
  • Portioning for long fermentation processes

Available in combination with a bowl elevator.

Kortlever starportioner
Kortlever starportioner

Dough processing line

Dough processing installations for proofed and fresh dough, including molding and decoration.

Universal bread line

Kortlever universal bread line
Kortlever universal bread line

Universal bread lines for the production of:

  • Bread loaf
  • Tin read
  • Ciabatta
  • Baguette
  • Authentic bread

Including decoration.


Capacity: 500 to 4.000 kg/hr.


Kortlever sheeting line A

Bun line

Bun roll installation for the production of bun rolls and hotdog rolls.


Available with decoration unit.


Capacity: 12.000 – 30.000 pc./hr.


Kortlever bun line
Kortlever universal bread line

Sheeting line

Sheeting line for the production of pizza crust and crackers.


Capacity: 400 – 1.500 mm dough sheet width.


Kortlever sheeting line A
Kortlever sheeting line B

Product handling

Product handling installations for dough products.

Decoration units

Universal applicator for:

  • Grated cheese
  • Cubed meat or fish
  • Vegetables
  • Walnuts and sliced almonds
  • Whole and half walnuts
  • Raisins, etc.

Configuration:

  • Hopper
  • Rotating rakes with lower belt
  • Mobile C-form frame construction stand alone
  • Easy to clean with liquids because of the foldable and removable parts
  • Constructed in stainless steel 304 as well as high-grade and food-grade plastics
  • Optional: product conveyor / recovery system / target strewer
  • Standard working width: 400 – 600 – 800 – 1.000 – 1.200 mm

Powder duster

Kortlever Powder sugar dispenser

Roller strewer

Kortlever roller strewer

Flour sifter

Kortlever flour duster
Kortlever decoration unit

Panning systems

Kortlever panning machine

Panning systems for loading of trays, peel boards as well as proofing belts, ovens and frying oven.


Panning lengths: 1.000 – 1.200 – 2.000 – 3.000 – 3.600 mm


Working widths: 400 – 600 – 800 – 1.000 – 1.200 – 1.500 mm, as a special up to 3.600 mm


Paternoster: proofers, coolers and storage systems

Paternoster final proofing installation for tin bread straps, baking trays and peel boards.

Paternoster cooling installation for trays.

Paternoster inline buffer system for tin bread straps, baking trays and peel boards.

Capacity: on request

Kortlever paternoster

Rack handling

  • Automatic loading and unloading of racks with trays.
    Capacity: up to 20 dough racks/1.000 trays/hr.
  • Proofing systems for racks, with automatic rack infeed, isolated housing and air conditioning.
    Capacity: up to 20 dough racks/1.000 trays/hr.
  • Steam system for racks with automatic rack infeed, with isolated housing.
  • Air conditioning for racks with automatic rack infeed, with isolated housing.
    Cooing by means of air circulation with air in- and outfeed.
Kortlever rack handling
Kortlever rack handling
Kortlever rack handling
Kortlever rack handling
Kortlever rack handling
Kortlever rack handling

Universal conveyor systems

For any application.
Transport from A to B or from advanced, dynamic buffer systems for product cooling in combination with linear loading or lift loading.

Kortlever decorating unit
Kortlever universal conveyor system
Kortlever universal conveyor system straight
Kortlever universal conveyor system z-transport
Kortlever universal conveyor system 90 bocht

Complete bakery set-up

Kortlever complete bakery setup

For the production of:

  • Bread
  • Bun rolls
  • Special bread
  • Dough related snacks

Project based planning and implementation of your and our concept realised with experienced project managers.


Kortlever bun roll

End of line logistics for tin bread, loaf bread and bake-off

One of the final steps in the production process regards the packaging and preparation of products for shipment.
Kortlever offers a wide programme to ensure that this final step is carried out in the most efficient way.

Dynamic product buffers

Kortlever buffer multideck

Dynamic bread buffer systems for the cooling and temporary storage of e.g. sliced bread.

Kortlever buffer

Crate loading systems for Broban crates

Automatic crate loading systems for tin bread, packaged and unpackaged bread, bun rolls and bake-off buns, in combination with automatic feeding and removal systems for crates and crate stacking systems.

Kortlever crate loading system

Conveyor systems

Conveying systems for crates, in combination with feeding control system for products and crates.

Kortlever universal conveyor system
Kortlever universal conveyor system straight
Kortlever universal conveyor system z-transport
Kortlever universal conveyor system 90 bocht
Kortlever modulaire banden
Kortlever flessenketting
Kortlever kettingbanden

Stacking and dollytizing

Crate stacking system and putting stacks on dollies or pallets.


Putting in line with e.g. a crate loading system.
The stack with the dolly is put out of the system and provided to the floor for a manuell removal or removal by a floor conveying system.


Kortlever stacking and dollytising

Intralogistics

Kortlever offers a complete programme for intralogistic processes in your company.
We design customized solutions – based on modular concepts.

Projects & customized solutions

Custom-made production lines and project realization

Being innovative for our customers, that is what Kortlever is about. We put this into practice by means of the effort of professional and trade-oriented employees. They evaluate your question and your situation and they match these to our ideas and solutions from our extensive knowledge bank! This working method leads to successful and customer-oriented made-to-measure production lines. With our know-how we are also capable of making specific proposals for performance improvements of the total production process. We design, produce and assemble all machines and production lines under the same roof at our company in Meerkerk (the Netherlands). A perfect situation to quickly and efficiently translate customer-oriented solutions into complete projects.

Further processing

Loading system

Kortlever Loader

At different levels.

Unloading system

Kortlever Unloader

Turnkey solution